Forged Tubesheet for Heat Exchanger Tube Sheet Forging Titanium and Stainless Steel Forgings

Basic Info.

Model NO.	OEM
Material	Alloy
Application	Metal Casting Machinery, Heat Exchanger
Transport Package	Pallet
Specification	customized
Trademark	OEM
Origin	China
Production Capacity	100000ton/Year

Product Description

We have rich experience in machining various heat exchanger tube sheets, baffles, special tube sheets for power stations, etc. The materials we produce include duplex stainless steel, titanium alloy, forged carbon steel and so on. We are also able to manufacture and process according to specified standards such as ASME. Our company is equipped with full series of advanced tube sheet processing equipment, such as multi-hole drilling, deep hole drilling, and we also have semi-automatic chamfering processing equipment, which can shorten the construction period.

In order to ensure that the quality perfectly meets the requirements, all the tube sheets we produce need to go through the first inspection process after machining process finished to ensure that the dimensions, hole accuracy and other dimensions are up to standard. Besides, we will arrange special personnel to inspect all holes with a pass-and-stop gauge. For products with stricter requirements, we will use CMM testing equipment to further test all parameters and provide relative inspection reports to the customer.

Heavy Metal Fabricating and Machining
We are a fabricator of high precision medium to large heavy equipment parts and mechanical assemblies.we offer a competitive advantage to the heavy equipment industry with state-of-the-art metal fabrication, vast welding experience, precision CNC machining, complete assembly services, on-time delivery, and unmatched customer service.

• Full-Service Fabrication - metal cutting and sheering, metal forming, bending, and rolling, welding, CNC machining, sheet metal assembly, and quality inspection
• Experts working with aluminum, abrasion resistant plate, armor plate, carbon steel, heavy plate, high-alloy steel, iron, manganese, nickel-based alloy, sheet metal, stainless steel, structural steel, and other metallic alloys

We have rich experience in manufacturing of large machined weldment or iron castings and forgings for industrial equipment like foring press, rolling mill, grinder, water conservancy and hydropower equipment, chemical equipment, mining machinery and equipment and all kinds of non-standard equipment with single weight up to 200 tons. Our products had been widely used in steel rolling, chemical, mining, hydropower, metallurgy and other industries.
Our company was founded in 1999, our factory currently has more than 1600 employees, covering an area of over 1,00,000 square meters, which has four sections: Equipment Assembly Dept., Metal Fabrication Dept, Precision CNC Machining Dept, Casting and Forging Dept.We provide full service fabricating service , from material supply, cutting and forming, rough machining, finish machining, welding assembly, and surface treatment, to the final packaging and transportation.Being as a large capacity machine shop, we have equipped a series of multiple CNC machines for both vertical and horizontal manufacture enable us to machine complex components of a large array of sizes. Our machining workshop has advanced 30-meter and 26-meter double gantry machining centers, which can basically process the precision milling and boring requirements of even the largest workpieces in various industries all around the globe.

We have a series of imported CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling deep hole drilling and other machining equipment facilities.Our processing capabilities are as follows:

Gantry Machining Center	Max Height:4000mm	Max Width:4500mm	Max Length: 30000mm
Large Boring Mill	X: 15000mm	Y:4000mm	Z+W:900+1000 mm	Max Weight: 250T	Bore Tool Dia: 280mm
Truning and Milling center	Height: 4500mm	Weight: 350T	Max Diameter:11000mm
Vertical Lathe	Height: 4000mm	Weight: 50T	Max Diameter: 5000mm
Horizontal Lathe	Max Length: 12m	Weight: 50T
Deep hole drilling	X:3000mm	Y:2500mm	Z:700mm	Hole Dia: 16-80mm	Depth: 700mm
Multi-hole drilling	X:7000mm	Y:3000mm	Z:700mm	Hole Dia:2-120mm	Depth: 320mm

Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, plasma cutter, and wire cutting machine, but we also work with our partner who equipped with much bigger cutter than can help us work with even the largest workpiece, with these advanced CNC machines we can cut the materials with high efficiency and high accuracy.

	Laser Cutting	Plasma Cutting	Flame Cutting	Water-jet Cutting
Cutting Depth	25mm	100mm	450mm	250mm
Cutting Width	3500mm	4000mm	6000mm	3500mm
Cutting Length	28000mm	20000mm	20000mm	10000mm
Accuracy	±0.2mm	±1mm		±0.8mm

Our forming processing platform covers large bending machines, thick plate rolling equipment, transverse shearing and slitting equipment, and leveling machines. We offer a wide range of metal forming and bending services. From sinple aluminum channels or complex metal bending for large project, we can always meet your requirements. Our large press braking machine is with max 5000Ton in capacity, and we can bend the steel plate up to 15m in length.

Bending	Press braking capability:	2000Ton	Max Bending Length:	15000mm
Plate Rolling	Max rolling width:	3000mm	Max Rolling Thickness:	150mm
Shearing	Thickness:	0.4-33mm	Shearing Length:	1000-4500mm	Anti-twist (W:T)	5:1
Leveling	width:	100-2350mm	Thickness:	1-40mm	Accuracy:	0.5mm/1m

We have a complete welding platform, including plasma welding, robotic welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.

We have rich experience in manufacturing precision metal components for all kinds of applications, such as tube sheets, machine bed, power station energy storage finishing tanks, and even CNC parts for medical industry etc.
Industries we served: Construction machinery, printing and dyeing, food machinery, new energy environmental protection, nuclear power equipment, pressure vessel, etc...
We also established a sound quality management system, and has passed different kind of welding production certification, such as the following: